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Featured Products

A Metal Replacement Solution



 

 





 

 

Thermoset custom molded parts and molding compounds for electrical distribution, industrial automation control devices as well as the appliance industry merely taps the surface of Mar-Bal’s capabilities. Engineering specialists service in transfer molding, injection, compression, and metal replacement.

 

Material development of BMC, SMC replacement, phenolics and epoxy, mold design, and tool design are high-quality manufacturing advantages Mar-Bal offers. Customers receive full service support with the assurance of long-term product performance.

 

Uniquely acting as the collaborative role of manufacturer of molding compounds, supplier of U.L. and FDA approved thermosetting materials, and engineer/manufacturer of molding, Mar-Bal can reassure the customer that all of their thermoset molding needs are met with cost effectiveness and in lead time.

 

 

 

 

 


The Mar-Bal Advantage

Manufacturing:

  • Custom molding and compounding of thermosetting materials
  • Bulk Molding Compound (BMC)
  • Mixing and extruding
  • Injection, compression and transfer molding of BMC/SMC, Polyester, Phenolics and Epoxy
  • 50 to 1000 ton press capacities
  • Press rebuilding and customization
  • 157,000 sq. ft. total plant space
  • Insert Molding
  • Secondary machining and fabrication
  • Powder coating
  • Automated de-flashing and finishing
  • Sub-assembly contracting
     

Quality and Process Control:

  • Mold maintenance program
  • State-of-the-art laboratory facilities
  • Statistical Methods S.P.C
  • D.O.E. (Design of Experiments)
  • Supplier Certification Programs
  • Continuous improvement and Training in quality services

Full Service Engineering:

  • Mold design and re-engineering services
  • Thermoset materials development – UL and FDA approved
  • Proprietary and OEM product lines (UL recognized stand-off insulators and flame retardant waste baskets)
  • Pro-Engineering and AutoCAD design software used
  • Complete tool engineering design
  • Mold-flow analysis for enhanced part design
  • Value Engineering
  • Prototype and model capabilities
     

Customer Services:

  • Just in Time and Kanban delivery
  • Customer Inventory Programs
  • Bar coding
  • Electronic data interchange
  • Product design engineering assistance

Contact Mar-Bal at (440) 543-7526